Fully Open Podcast Ep. 7

The Wisdom You Can't Write Down | John Molloy

Hosted by Gil Welsford With John Molloy, Training Manager, Fluid and Motion Control, Emerson 41 min
In This Episode

Some of the most valuable knowledge in the valve industry has never been written down. It lives with the people who have spent decades solving problems in the field, and when they retire it can leave with them. In episode 7 of the Fully Open Podcast, Gil Welsford Jr. sits down with John Molloy, Training Manager for Fluid and Motion Control at Emerson, at the Valve Manufacturers Association headquarters in Alexandria, Virginia, to talk about what actually works when a company tries to pass that knowledge on.

John has spent 28 years at Emerson, starting in inside sales, moving to field sales, and eventually building and running the training function. That path shapes how he teaches. He is not trying to hand new hires a thicker binder. He is trying to give them the judgment that only comes from watching someone experienced work.

Sales is teaching

Gil opens with a line from an earlier episode: sales is teaching, not selling. John agrees without hesitation. His own strength in sales was troubleshooting, and he describes those calls as teaching moments rather than sales moments.

It wasn't about trying to convince anybody. It was kind of more of the, hey, what happened here or what can we do here to make this better?

The payoff, he explains, is trust. Once a customer sees that you are reliable and knowledgeable, they come back with the hard applications, sometimes with a drawing they have been staring at for days.

The informal buddy system

Emerson has no formal mentorship program, and John is candid about that. What happens instead is that every new hire gets matched with someone senior, and the veterans consistently choose to make time.

It's a lot of tribal knowledge that you can never seem to capture at all.

Gil recognizes the pattern from his own team, where long-tenured commission salespeople sit down for hours with newer colleagues to walk through a P&ID or build a quote, with nothing in it for them directly. He also describes his own version of it growing up: windshield time, riding along with his dad on sales calls and carrying the catalogs.

Coffee chats and soft skills

One internal practice Gil shares is the coffee chat: a senior rep sits down with the team for an ask-me-anything conversation, deliberately without management in the room so nothing is held back. John describes Emerson's more structured counterpart, including negotiation and presentation skills courses, and notes that he retains a surprising amount even when he is hosting rather than attending.

Day one advice and the 90-day rule

Asked for the single lesson a new hire should have on day one, John does not hesitate: do not try to learn everything at once. His practical remedy is a calendar habit. Block the time for training, because training is the easiest thing to push off.

Don't try to learn everything at once. It's overwhelming.

On the technical side he works to a 30, 60, 90 structure. Within the first 90 days a new hire should have the fundamentals and, just as importantly, the language: the terms and terminology that let them follow a customer conversation. He favors blended learning, with self-paced work first so the vocabulary has time to settle before an in-person class. He cautions against the opposite approach with a real example: a new hire who joined a class a week after starting and asked months later to take it again, because after a few days of shifting topics perhaps twenty percent had stuck.

What a spec sheet cannot teach

Gil asks what engineers get wrong that cannot be learned from a spec sheet. John reframes the question. The issue is less design than what happens after design, when a product gets locked into the category it was specified for. A general-purpose product may be an excellent fit somewhere nobody thought to look, and recognizing that takes experience rather than documentation. He is careful to add that this never means operating outside standards or putting a product into a hazardous location where it does not belong.

Why 28 years, and where AI fits

John describes training as a natural fit for a long-standing instinct to give back, and credits Emerson with continuing to offer growth as the business changed. A company leader encouraged him to get involved with VMA, where he now serves on the education and training committee.

On AI, John was an early adopter, nudged by his son while he was still in college. He built an agent with a set of prompts, and now feeds an existing slide deck to it to draft a leader guide or quiz questions, then reviews the output himself. It saves real time and occasionally surfaces an in-person activity idea he had not considered. Gil adds the caution his own team works to: use AI to assist, but never paste an answer without checking it.

Key takeaways

  • Treat sales conversations as teaching. Troubleshooting builds the trust that brings customers back with harder problems.
  • Pair every new hire with a veteran, even without a formal program. Tribal knowledge transfers through relationships, not documents.
  • Tell new hires not to learn everything at once, and have them block calendar time so training does not get pushed aside.
  • Use 30, 60, 90 as the benchmark. Fundamentals and the customer's vocabulary come first; blended learning beats one long immersion.
  • Experience is what lets someone see that a product specified for one application belongs in another, within standards.
  • AI can draft leader guides and quiz questions from existing material, but a human still has to review every output.

Listen to every episode on the Fully Open Podcast hub.

Read the Full Transcript

Transcript is auto-generated from the episode audio and lightly edited for readability. Tap a timestamp to jump the video to that moment.

I am always so inspired by how much

these people are willing to pour into

the next generation. They're commission

salespeople. It's not self- serving for

them to do this. There's a lot of folks

that are looking at retirement over the

next few years. How do we shift this

wisdom and this knowledge that's been in

the industry for 40, 45 years and bestow

it upon the new entrance to this

industry as quickly as humanly possible.

a lot of tribal knowledge that you can

never seem to capture at all.

>> The technicalities of valves, I think

you can learn through a spec sheet, but

that wisdom piece, how to handle

difficult [music] customer, how to ask

the right questions, it's hard to

capture. One of the thing that we have

done internally is

Welcome to the show. I'm Gil Wellsford,

third generation Valve entrepreneur and

founder of valveman.com. Join me as I

hear stories, [music] learn wisdom, and

get industry inside insights. This is

[music] more than vows. It's business

legacy and resilience. Let's [music] get

into it.

[music]

Hey guys, welcome to the fully open

podcast by Valveman. My name is Gil and

I am very excited to have John Mallaloy

from Emerson here on the show with me

today. John is the training manager of

fluid and motion control at Emerson. He

has a very uh long awesome career in the

Valve business. He's done everything

from sales to training and I'm excited

to learn a little bit more about him. I

am here at the VMA headquarters in

Alexandria, Virginia. And John is

actually a veteran of the VMA and he

sits on the VMA education committee. So

John, I really appreciate you being on

the show and happy to uh to explore uh

more about Valve and training. I know

that's something that we talk about a

lot in in our company.

>> Thanks, Gil. Appreciate it. Glad to be

here.

>> Yeah. So, John, the reason I was really

excited to have you on the on the

podcast is you really are the valve

training veteran of the industry and I

think there's a ton that people can

learn from you and I talk with a lot of

other guests about this is that there's

this this huge, you know, shift that's

happening in the industry right now.

There's there's a lot of folks that are

right on the brink. If they haven't

already retired, they're they're looking

at retirement over the next few years.

And there's a new uh group of people

that are coming in. And it's exciting.

It's an exciting time. But I know it's

something that we talk about is how do

we shift this wisdom and this knowledge

that's been in the industry for 40 45

years and and bestow it upon the new

entrance to this industry as quickly as

humanly possible. [laughter]

>> Good point. >> So when So your title is the training

manager of fluid and motion control. Can

you um just for our guests define what

that what is fluid in motion control as

defined by Emerson and then maybe also

what is training you know what do you do

as the training manager?

>> Sure thing. So fluid and motion control

basically look at the different brands

under Emerson for fluid motion control.

You have your fluid control products,

your solenoids and areas where you're

controlling the water perhaps oils,

gases, things in process uh and many

different systems. Motion control would

be more of your fluid power. Uh perhaps

more your air inert gases, your

filtration

perhaps um valve manifolds, cylinders,

actuators, perhaps more the it's not

necessarily always indoor applications,

but you could think more of like your

packaging and process food and bev. So

your motion control would be more in

that that um hybrid space if you will.

And again the um the fluid control which

kind of where I grew up more on that

side in the industry was always more of

your you know control of your your

waters your fluids your airs uh uh gases

uh combustion applications dust

collector applications process so many

uh different applications out there that

uh we focus on not just a specific

product but where does it go where does

it do so in my training what I've been

doing for years um I started as you said

in sales uh we learn you know not just

the product but what industries we serve

what's upstream downstream of the actual

product itself where do we fit what do

we do how do we best fit and so that's

part of the training is we teach folks

how to you know take the best selection

take a look at the applications uh

understand a lot of the principles the

physics uh perhaps engineered uh product

heavily engineered product. So you want

to make sure that you you uh touch on

all those areas that are necessary for

that best fit. Also industries change as

you mentioned the different uh uh

markets. Um you have folks that have

been in industries for a long time. You

have new folks coming in. So training t

seems to be more on the folks that are

newer. Uh sometimes refreshing training

for some folks that have been in the

industry for a while. uh perhaps they're

coming from another um parallel or or or

lateral industry. Maybe they know a

little bit about what we do, you know,

from say another side of a of a

application. And so it's great to have

those folks who might be veterans uh or

a lot of knowledge of application but

protect perhaps don't know how those

products work. So that's kind of a good

summary hopefully to to give everybody a

little picture.

>> Sure. That's great. That's great. Well,

so on a prior episode, I think it was

episode two or three, Scott Grimes from

Donaldson's Filtration had joined me and

one of the nuggets that I took from that

conversation was he says sales is

teaching. So he doesn't sell by

convincing somebody to buy a product. He

he really teaches his customer. So you

moved from sales to training and

teaching.

>> So

do you I I guess my first question is do

you agree or disagree with that? And

what did your sales

experience? How did that influence the

way that you teach today?

>> That's an excellent question and I do

fully agree with with that comment. uh

many of our folks even sales now they'll

take on kind of a training role um in

fact I sometimes lean on some of our

senior um district sales managers and

others to meet to participate in the

training u class with me because that

experience that customer experience um

understanding the customer's needs comes

down to the experience one of my

strengths when I was in sales was

troubleshooting so if I'm working with

the customer. It wasn't about trying to

convince anybody. It was kind of more of

the, hey, what happened here or what can

we do here to make this better? And so,

to your point, it was more of a a

teaching moment sometimes. And sometimes

it was, I hate to say it, but sometimes

a mistake on the customer's part where,

hey, they installed the valve backwards,

you know, and you went in and you you

talked to him for a few minutes and then

you saw what was going on. But that

strength of understanding

uh uh how to to better serve that

customer um and you show them the right

way to do things, that was more of a

teaching moment than a sales moment. But

then what happens is they see that

you're reliable, you're knowledgeable

and and they'll come back to you for

those, you know, questions and and say,

"Hey, you know, help me out here. I've

have a I have an issue or I have an

application that I'm struggling to

figure out." But I have many engineers

that have sat back and said, "I've been

looking at this drawing for days. Help

me out here." You know, it's it looks

like a spaghetti mess, right? So, we'll

sit down and we'll talk and and and look

through some things. Sure.

>> Is is most of the training that you're

doing, is it all internal or are you

also doing external training? Meaning,

are you also

>> internal training as well? Um

>> Okay.

>> We internal for sure. New hires. Um

continuous education as far as like we

have new product releases. is I think

most companies do that you have a new

product coming out you want to train

your folks first uh you know anybody

that's dealing with the product

externally we work with our channel

partners uh there's times we will work

with our end users and sometimes that's

where the training you know salespeople

to work with end users I you I can't

always be the one in place to do that

training but have them available so they

know that they can train some folks on

how to get up and running you know hey

they bought a certain platform and these

engineers are working with a certain,

you know, product, their their end

product, and they want to have some come

in and and do maybe a a one day or two

day course on all the equipment that

they bought. So, yeah,

>> that's great. That's great. So Rick Wel,

who was episode one actually on Fully

Open,

he and I talked about this concept of,

you know, preserving what industry vets

have built and what they've sort of

owned and and how do you do that? And I

mean, I don't I don't know if everyone's

necessarily like cracked the code, but I

know at our company, we have we have

some some folks that have been with us

on the sales side for like 40 years and

then we have, you know, a new guy

starting in two weeks, right? So, how do

you how do you teach the next generation

what the industry vets know? And it's

not and my question comes not from like

a technical standpoint, right? Like

everybody can can learn how to calculate

a CV and and this and that, but like

that that like institutional knowledge,

how do you pass that from from, you

know, industry vet to the newer folks

that have been in the industry for, you

know, two, three, four, five years.

>> Great question. I think that's something

that gets brought up a lot. What we look

at and see is that you have your folks

that are, you know, near retirement and

you want to, you know, have some kind of

download or whatever it is. There are

time sometimes where you have the I I'll

go from the sales side, even thinking of

engineers and others. Um, you know,

having some of the newer folks, you

know, kind of buddy up with them a

little bit. Um, show them, you know,

whether it's a territorial type

situation. And again not the technical

side but you know perhaps um you know

the ins and outs of the industry uh what

to look for you know um you know

experiences that they have as I

mentioned earlier could be a

troubleshooting things like that you

know where their strengths are so kind

of we don't have a formal buddy system

but it seems like whenever we have a new

hire we're always matching them up to

somebody that's you know a senior person

you know that that's been around for a

long time in sales maybe some other uh

roles as well. Um it becomes a challenge

when some of those folks leave. It's a

lot of tribal knowledge that you can

never seem to capture at all. And uh so

we we do our best as well, you know, I

think to to to show a new person, work

with this person over here, get you up

to speed. Um some power users perhaps uh

some folks that are just have a good

reputation, you know, um you know, in in

the industry as well. Um, and it's great

though that those folks also um open up

their time to those newer folks and show

them. I think that's what it comes down

to as well. You know, I I could think

I'm just thinking without naming names a

few people that it's like whenever

there's a new person, it's like they

they almost take them under their wing,

you know, and hey, let me talk to you

about this or you know, um, whatever it

may be, it it's like they're they're

there for them. Um, kind of show them

the ropes, you know, to use that

expression there. Yeah, you know, I I

love that and thank you for for sharing

that because we have a couple of the

more senior sales reps that have been

with us for a long time and I I am

always so inspired by how much these

people are willing to pour into the next

generation cuz the I mean the way we

work like they're they're commission

salespeople and they but they're but

they will take their time. They're not

doing it to to it's not self- serving

for them to do this. And they are

buddying up and they're mentoring and

it's just been it's so amazing and

honestly inspiring what they are how

much they're like pouring into the into

the next generation. sitting down with

them for two hours going through a PND

and explaining it and and helping pull

together a quote for a customer or my

dad always used to call it windshield

time. So, one of the ways that I learned

this industry

>> was

>> skipping school. Uh, which [laughter]

>> you know, I don't know you can have

certain feelings about that, but I

would, you know, man, starting in middle

school, I'd ask my dad, you know, every

every few weeks, every few months, maybe

he'd let me skip a day of school and

we'd go out on the road and he would

sell valves and I was there, you know,

carrying his briefcase and carrying his

cataloges. And I learned so much of that

like wisdom piece, right? Like the again

the the technicalities of valves. I

think you can learn through a spec sheet

and and trudging through it or you can

do what we have something called valves

101 like teaching our our folks about

the basics of valves. But that wisdom

piece that you know how to how to handle

a difficult customer or how to how to

handle this this situation, how to ask

the right questions is that that wisdom

that's that's it's it's hard to capture.

So uh one one other thing that we have

done internally is we do coffee chats.

So our team, our one of our senior reps

will

sit down and it's ask me anything you

want and it's just a very casual

conversation. We purposefully do not

have management in those conversations

because we want it to be, you know, just

like fully open. There's no, you know,

nothing nothing held back and that has

actually pro proved to some some great

fruit as well. So, we talked about this

technical side of valves and then we're

talking about this like wisdom side and

I call it like some maybe soft skills

and I think we would both probably

agree the soft skills is is harder to

teach but you know how do you guys and

and how it it do you have any type of

formal training for soft skills cuz part

of it can be learned through osmosis but

you know asking the right questions and

being a lifelong learner and there's

certain like soft skills that I think

come into and also hiring the right

person. But h how do you teach the soft

skills side of the Valve business, not

just the the technical side?

>> Oh, it's a great point. So, we've had a

different approach

over years of maybe, you know, bringing

a consultant in and and helping our

sales force out, you know, with

negotiation skills perhaps. Um and some

of those programs have changed but it's

still negotiation skills right so those

are areas that we've we've uh used um

you know coming from Emerson now it's 28

years uh with with Emerson I started

with you know ASCO as one brand and

there's many brands now that I under

under Emerson that I uh I touch however

um Emerson has always done a good job

too of having uh a lot of developmental

type programs. Um, not always virtual,

you know, sometimes in-person classes,

you know, sometimes you're with your

peers. Uh, sometimes you're with peers

from other divisions and things like

that. So, that's always a beautiful

thing. Um, so I think that's really the

area of soft skills that's that's been

great uh within our organization. And as

I said, you know, it could be

negotiation skills that I had, you know,

15 20 years ago maybe is going to be a

different program today. However, those

types of courses and classes are things

that we we do with our folks. There may

be some others that are more informal.

Um, you might have some some directors

or area VPs that that say, "Hey, let's

do some things within our region

and and have come what you talked about

a little bit of like community type

classes. uh you know might be online

with your with your group, bring a guest

speaker in, things of that nature, share

with each other, teach back moments, you

know, uh that's always always a good

thing, too. Um you know, presentation

skills. There's only other areas that

you could touch on. So there's areas

that uh some folks, you know, um will

need those skills. As I said before, it

could be they're fresh. They never had

any kind of those skills uh presented to

them before previous roles or through

their former education. And then you

have um you know folks that have been

veterans for years and never had a

formal presentation skills class or

negotiations class and things of that

nature or some type of salesperson you

know um class. So those are offerings

that we we do or have um touched on over

the years and uh I myself because I came

from sales or I was the one who I I'm

the person organizing maybe the class.

I've sat in many of those those courses

and I tell you it's interesting how much

you retain uh even if you're not the

participant you're there as the host and

you're like oh yeah okay there's a

there's that that thing that I I need to

use more of or try applying those those

skill sets that are total soft skills

nothing technical whatsoever and uh high

value for sure. Yeah, I think in those

types of environments very often does

the teacher become the student and the

student become the teacher.

>> I know that that happens a lot for me

and oh this is how I've I've done it in

the past or I've I've learned this way

or I just had this experience happen and

this is how I handled it and it it's

it s amazing It s it s great So I

know you work with a lot of like the new

folks coming into Emerson. If there was

one lesson that a new hireer would have

on day one, what would it be in the

Valve industry?

>> Don't try to learn everything at once.

[laughter]

It's overwhelming. I I work with, let's

say, new hires on boarding usually

within 24, 48 hours, the first few days,

you know, make sure they have all their

equipment, that kind of stuff, laptops,

whatever. Right? Once all that's settled

and then they have to learn, hey, I've

got this learning path for all the

technical issues of a valve. I have to

learn the systems are coming from

another organization. Oh, this is, you

know, these systems, you know, internal

uh software, what have you, you know, um

this is where I think that mentorship

comes in or or buddy system because how

do you navigate all the different people

you you have to come in contact with?

Um, so the biggest thing, and I do let

folks know right off the bat, is is you

have a lot on your plate. You have a lot

of things going on. I always recommend

um you're you're new, you have your new

laptop,

put some time on your calendar,

especially in your first 30, 60, 90, and

usually they're their their um hiring

manager, director or VP or somebody um

is helping them with that learning path.

I'm expecting this and the 30, 60, 90,

that kind of stuff. And I'm usually, you

know, coordinating with them.

I asked them to put that little space on

their calendar so they they can remind

themselves, I need to do a little bit of

training. I need to do a little heads

down over here. Sure, I got to meet my

new customers. All that kind of stuff.

Rather get overwhelmed. Use that

calendar wisely. Um, they may know that

coming in, but it's a good reminder

because there's probably so many things

coming at them. they may have windshield

time the following week and say, "Oh, I

got to go out and and meet all these

customers with this other uh partner and

and and meet all these folks." So, um

you know, I just I kind of give them

that it's okay. You got a lot on your

plate. We know that. So, uh just use

that calendar wisely. That way you don't

forget about that those training whether

it's self-paced or you have something

coming up, you know. Um that's that's

the advice I typically do give.

>> Yeah. One of our sales managers really

is always talking about segmented work

and making sure that you know you you

schedule segmented work for heads down

headstone work and I'm a huge fan of

segmented work. I actually turn off my

emails or close my email application.

I'll you know silence my phone and do

headstone work. And I think often it's

hard to

it's easy actually to push training off

to push it off further and further and

you you do have to schedule that. So

what is your

expectation from? Now this is from the

technical side of a of a new hire like

at at what point

where do you expect them to get to from

a technical side in what amount of time?

because you know saying don't try to

learn everything at once but also like

>> you kind of need to know like some

basics so that you don't look like you

know uh an idiot in front of your

customer. So like how how what's that

balance? So you go from my own

experience when I came on board years

ago

there was kind of like that 90-day role

everybody has you know um within that 90

days there's there's a good amount of

basics that you're covering certain

fundamentals understanding you know

we're talking about solenoid valves

understanding certain principles of

solenoid valves um at at a very basic

level but that basic level are all the

right things to know that when your

customers talking the language that

they're talking, you're understanding

that language, you're understanding, you

know, certain terms and terminology. Um,

because I think that was the biggest

biggest issue when I came into this

industry. I didn't know much about

solenoid valves. I knew of a few

solenoid valves. I didn't know how they

worked. I didn't know the language of

and so within that, you know, 30, 60,

90, there was a a a buildup. You know, I

had my peers that were helping me. there

was some formal training within that

time frame you know so the biggest

challenge I think is that 30 609 I said

you know um within the first month you

should have on self-paced or some

self-paced learning you should have

accomplished and then in that

accomplishment we know that you've

come across certain terms

terminology glosserary what have you um

let that resonate a little bit and then

you you know have different stages let's

say there's an in-person class and the

in-person class. Hopefully that little

those things are marinating so your

questions are are going to come up

versus getting to that class and going I

have no idea what that turn was. They

should have known we should have taught

them within their first 30 60 90. So I

think that's a very important thing. Um

learning pathwise when it comes to new

hires you can't expect everything to be

learned in those first 90 days. I recall

give an example. I remember there was a

new hire. I was hosting a class

and it was a new hireer who started the

week before and they're like, "Hey,

let's get him in the class." And within

a few months, he's like, "Can I take

that class over?" It was so much at

once. The hands-on he got it was pretty

good, but there was so many terms,

terminology,

uh, shifting gears from one topic to the

next to the next to the next. after a

few days, you know, there's probably 20%

that's stuck. So, you got to be careful

that you don't overwhelm with too much

at first. And uh that's why I do believe

in that that little bit of self-paced or

blended learning approach has been

helpful. But if it's all one area, it's

you have a hard time measuring it

If it's let's say all online, if it's

all in person, sure, you can get a lot

out of that too without the the previous

because we before we had all the online

tools, we were able to learn in a

classroom environment.

But I find that uh a blended learning

approach, some prerequisites, things

like that. You help out, some self-paced

learning, and then the inclass I think

is is still something that is that is

needed. the interaction with folks, um

the the ability to do hands-on. So

hands-on or more spatial. It doesn't

necessarily have to be touching the

product. It could be conceptually let's

talk about a market and what's needed in

that market. You know, what's the

standards in that market, you know, that

kind of stuff. So there's a lot of areas

where a new hire,

>> you know, you could be anywhere from

that that 90 days for your fundamentals

and then look at that first year, how

much how, you know, where are they at

and measure then they should measure

themselves as well. where was I at when

I came in to where I am in you know and

[snorts] do we need to areas

>> and and are you guys testing like like

literally like a quiz at the end like

hey do you know this or do you not or

>> some of our online courses have builtin

questions as you move along and then

there's a lot that that I I could say

that are probably more forgiving.

Um, I'll say this, we do a lot of live

webinars. We do uh make attempts to ask

survey/quiz questions as we're moving

along in the program. Um, so if someone

ends up watching that as a virtual on

demand class, they're getting questions

and quizzes. However, they're not being,

you know, um, held to you must get it 80

or better. Um, have we've done that

practice? Yes, we have. Um there was

there's certain courses we were much

more strict on for sure.

>> Yeah, that makes sense. And I mean this

is probably a good time to sort of shout

out uh like Valve basics that that VMA

puts on through like uh the VMA

education committee that I know you're a

part of. And VMA has a lot of really

great and I know you guys are working on

even more training resources for small

businesses like ours to be able to use.

Emerson, you guys, I'm sure have many

more resources to build stuff like that

for but for small businesses like ours

and others that are listening. Um,

definitely be sure to to to check that

out.

So, John, over the decades of teaching

like people how valves work through just

not just just your training, but also

through sales, what would you say that

you see as the one thing

engineers

get wrong that you can't learn from a

spec sheet?

>> Okay. So, I was in a conversation just

the other day about this. Um, some

products

can be general purpose

and they may fit into applications that

aren't so general purpose. You might

have something that's designed for

general purpose, but oh well perhaps

maybe this valve could also work in a

medical analytical application.

So I think sometimes and it's not so

much design I think it's the the post

design where something gets you know too

rigid inside a framework of where that

belongs and sometimes there are certain

products or valves or other that may be

able to go outside of their specified

area and I don't mean outside of

standards or outside and and put

something in a hazardous location that

doesn't belong in a hazard

Not that at all. It's more of the um you

know if if um for example uh I'll go

with proportional valve. Proportional

valve is something that in the field you

can change the settings and things like

that. If a customer is taking a

proportional valve and actually using it

right out of the box, wow, how about

that? that would be close to a miracle

that someone could not have to reset,

you know, the the the 40 to 20 milliamp

somewhere on that. So, um I don't know

if the engineers get that wrong, but

it's like if if if certain specs and and

and things that this is used for or it's

you know um pigeon holed to a

certain industry, it may actually belong

in another area. And that might be a

blend. I don't want to put all on

engineering. that could be just

something that in the design or

development that was the focus and

nothing else was considered cuz I'm as

we're talking I'm thinking of many

applications myself and others have had

that you're like yeah this also worked

over there you know and it was the right

fit or better fit than their original

solution um yeah

>> but it wasn't

>> you know I mean I think that's that's

amazing and I I I agree with you

wholeheartedly. I I didn't really have

like an answer to the question that I

was asking. So, I was really glad that

you came up with that. But I you know,

now that you say that, that's the value

of like an industry vet, right? Like

somebody that actually knows knows

valves and can hear an application and

goes, "Oh, well, you know, we could do

this and we could do that and we could

put this on top of that and and build a

custom assembly." I mean, that's what we

do every day at at Valveman and at Wells

Ford and I know you guys do as well at

Emerson. So,

I Yeah, I mean, I think that's that's

really like the the secret sauce, right?

like, you know, I it's it's kind of easy

to, you know, buy buy a valve that's on

80° water and, you know, at at

20 PSI. But really when you get into,

you know, certain uh chemical

compatibilities and pressures and

temperature uh pressure temperature

curves and all this kind of stuff, you

really do have to get creative, I think,

sometimes and and know, oh, well, you

know, this valve does this and this

thing, I can actually use it over here

as well. So, I I like that. I like that.

That's awesome. So, I'm gonna I'm taking

the the conversation a little bit uh

little bit different here. a aside from

training, but you know you so you said

you've been at Emerson for 28 years. Is

that correct?

Wow. I mean that's that's amazing. So in

the world of

we live in sort of a job hopping era

these days and

that's you know good or bad I it it is

what it is. Why so long at Emerson? I

mean what is it? Are you just a I go

deep kind of guy? I mean that I guess

that does sort of um talk to your your

position of training manager. Uh but

like why why so long at at Emerson?

>> As I said, I started out in the sales.

So I actually inside sales, did that for

several years, field sales, uh really

enjoyed that. Um and then was pulled in

now and then to do training. And I think

it's part of, you know, the training

role, the training area. Um, just always

I've always had a knack for for giving

back in some way, shape, or form. So, it

was a natural fit for me. I didn't plan

on be being a training manager. And the

I'll say when I first took on the

training manager role, I was only

dealing with the Asco brand. And over

time as as Emerson was growing in some

of these areas of this fluid emotion

control um you know I had to uh upskill

myself and and learn more of the fluid

power market and things like that. I

guess the the

why so long was that um Emerson's been

good to me. Um, so it was just, you

know, moving with the changes,

um, is something that I think, uh, we

all can do and it's something that I'm

okay with. I'm okay with change. Some

changes are more drastic than others,

but moving with those changes, um, you

know, there's been some really fun

aspects of the role. You know, I I gotta

say, meeting with so many people all the

time, uh, engaging with new hires, and

as I said before, sometimes it's

engaging with the our channel partners

who who also represent our products, um,

and seeing how they're getting something

out of this and they're, you know,

developing their career, uh, and what

have you. So to your point, you know, um

is it attractive to look other places or

go other places? And there's always been

more reasons to keep doing what I'm

doing or there's been some growth

opportunities within this role. you

know, it it's kind of like the behind

the scenes, other projects, things I've

worked on, um, that maybe are indirectly

impacting,

you know, folks in the sales field, but

also have to do with training. Um, being

involved in some other projects that

were, you know, you know, some of the

fun side of of the business, you know,

uh, planning some events, getting

involved and and being part of a some

small subcommittee. Well, let me s say

this, too. And I don't know if it has to

do with just Emerson, but when I got

involved with VMA, it was it was a

leader in our company that said, "Hey,

John, I need you to attend and and and

be involved in VMA. We have other people

and other trade organizations." And as a

training manager, I checked it out. And

and I was like, "Hey, I like this this

organization."

And it was kind of a uh it was the right

fit to get involved. And so I found

another outlet to

you could say be part of VMA, represent

Emerson and and uh you know and keep

carrying that torch forward. And yeah,

as you said before, I've been now on the

training committee in VMA for some time.

I've become a veteran where I can

remember when I was the new E.

[laughter]

>> That's awesome. Well, my brother and I

are still the new guys. We've been

coming to we've been part of VMA I think

for three years and we're still I I

every time we go to an event I'm like

I'm still the new guy but it's great.

So last question that I have for you is

the thing everybody's talking about AI.

>> How has AI changed the training

landscape for you and just the I guess

the overall like training industry? I

will say that I myself I saw that early

adopter if you will with certain things.

Let me learn how to do prompts. There

wasn't anybody mandating say hey you

must do this now. So um it was act was

my son was still in college at the time.

He's like dad you got to check this out.

So so he he influenced me early on 22 23

to get involved with chap and and so on

so forth. So I did some selfarning. Hey

I'm a trainer. So I did some

self-learning and uh on on prompts and

other areas and I said well where can I

use that in training you know um so I

have used a few areas and there is

encouragement with within Emerson as

well. I mean, you know, to use it

wisely, the tools that we have, uh, you

know, within our systems now. Um, and to

be honest with you, I wish there was a

few more tools, you know, um, you know,

I would like a couple extra spreadsheets

to be done for me, you know,

differently. But, for example, I'll I'll

give you an example how I may be

using u AI.

I have a slide deck. It's an existing

slide deck. It doesn't really need any

updates.

and perhaps I want to make a new

leader guide or I want to create some

new quiz questions which I've done and I

take the slide deck and I made some I uh

actually created a um um an agent and so

that agent basically has six built-in

prompts and I could always modify them

but just basic one. So I drop in that

deck and I get some good information

back and I got to look it over. Do I

agree with those quiz questions or not?

Do uh does the the um leader guide So if

I'm not the one doing the training and

I'm going to hand this off to somebody,

here's your leader guide based on that

slide deck. So So they're not lost or

they're not have to make anything up and

they could just use it as their guide.

Right now in the past could have easily

done that just break out word document

and do all that kind of stuff and make

the outline and everything else. So,

I've saved a lot of time, made quite a

few documents and a lot existing

slide decks and been able to, you know,

save a lot of time and say, "Oh, wow. I

have a nice package here. I've got the

summary. I've got a overview. I've got

some good quiz questions." And I'm even

challenged like for in person, what

would this, you know, how could we use

this for an in-person activity? And some

of those activities I haven't used yet

because I do some in-person activities

as well when we're doing classes, but

I'm like, "Oh, that's a different idea."

So AI has given me a few extra, you

know, tidbits to to look at uh for um

you know, going forward with face tof

face classes.

>> Yeah.

>> So that's my you know.

>> Yeah, that's awesome. And I do think I

mean just to I've talked about this with

so many people, but AI you you still

need to look at it, right? like you

still need that human oversight and we

and it's one of the things we talk with

our team internally about is hey do not

just put something into a prompt and

then copy and paste the answer that's

just not the you know it it will it's

your job still to make sure that it's

done correctly but you can use AI to

assist with that. So I uh I I love that.

That's that's great. Glad to hear that

that you're using it. I know we talked

about it

>> two years ago at the the VMA in uh in

Utah. So

>> awesome, John. Well, hey, this has been

amazing. Thank you so much. Some of my

takeaways are I love the buddy system

that you shared uh with with uh parent

industry vets up with the with the new

folks and 90 days uh to understand what

your customer is is saying. That's

really really uh really helpful from a

uh as as we on board uh knowing you

[clears throat] know a good a good

benchmark. So thank you so much for for

taking the time to to chat with me. I'm

looking forward to

>> seeing you in in Quebec at the VMA here

in I think it's September

>> and uh it'll be a good time. So thanks

again, John.

>> All right. Great. Glad to be here.

Thanks again.

>> Have a good one, man. Bye. Thanks for

listening [music] to Fully Open. If

something stood out or sparked a

thought, I would love to hear it. See

you on the next one.

Frequently Asked Questions

Who is John Molloy?

John Molloy is Training Manager for Fluid and Motion Control at Emerson. He has been with Emerson for 28 years, beginning in inside and field sales before moving into training, and he serves on the Valve Manufacturers Association education and training committee.

What is fluid and motion control?

As John describes it, fluid control covers products such as solenoid valves used to control water, oils and gases in process systems, while motion control covers fluid power applications including air and inert gases, filtration, valve manifolds, cylinders and actuators, often in packaging, food and beverage environments.

What is the 90-day rule for new hires?

John expects a new hire to cover the fundamentals within roughly 30, 60 and 90 days, including the terms and terminology needed to follow a customer conversation. He recommends blended learning, with self-paced work before an in-person class so the vocabulary has time to settle.

What advice does John give every new hire on day one?

Do not try to learn everything at once. He recommends blocking time on the calendar for training so it does not get pushed aside by customer visits and onboarding tasks.

How is AI changing valve industry training?

John uses an agent with a set of built-in prompts to turn an existing slide deck into a leader guide or quiz questions, then reviews everything himself. He describes it as a time saver that occasionally suggests new in-person activities, not a replacement for human oversight.

Your Host

Photo of Gil Welsford

Gil Welsford

CEO of ValveMan | Third Generation Valve Distributor

Founder and CEO of ValveMan, a B2B industrial valve distributor, and a third-generation leader of a family business founded in 1965. Gil is also the host of the Fully Open Valve Podcast. A valve nerd from around 4 years old, he's spent his career helping engineers, contractors, and facility teams source the right valves for the job.

About the Guest

Photo of John Molloy

John Molloy

Training Manager, Fluid and Motion Control, Emerson

John Molloy is Training Manager for Fluid and Motion Control at Emerson, where he has spent 28 years. He began in inside sales, moved to field sales, and later took on training, initially for the ASCO brand and then across Emerson's broader fluid and motion control portfolio. He builds and delivers onboarding and continuing education for new hires, channel partners and end users, and serves on the Valve Manufacturers Association education and training committee.

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